November 27, 2022

Thrive Insider

Exclusive stories of successful entrepreneurs

Dr Jay Feldman

Facts About Aerospace Component Manufacturing

You’ve come to the perfect spot to learn more about the aerospace sector. The aerospace industry uses internal and external economies to improve quality and turnaround time. Many aerospace firms allocate managers to specific departments to improve focus and efficiency.

Boeing

Aerospace Machining Company is diverse, and the industry continues to evolve. New, more sophisticated manufacturing technologies allow manufacturers to produce more complex products in a shorter period. In addition, the demand for fuel-efficient and sustainable parts is increasing, and the aerospace industry is leveraging advanced digital technologies to decrease waste material and shorten production time. The aerospace industry is committed to developing top-quality products, so it is essential to keep up with changes in technology and trends.

The United States has long been the global leader in large commercial aircraft production. Although Boeing and Airbus dominate the world market, many non-American firms contribute to the U.S. aircraft industry. For example, much of the output of the parts for Boeing’s 787 Dreamliner airplane is outsourced to firms in China and Australia.

Lockheed Martin

One of the top aerospace and defense systems producers worldwide is Lockheed Martin. Its products range from advanced rocket systems and fighter jets to focused logistics support, advanced cybersecurity and undersea systems. With more than 900 programs across more than 100 nations, Lockheed Martin is committed to meeting critical national needs.

Lockheed Martin’s rapid prototyping services allow it to produce components faster than ever. Using Protolabs’ mechanical design for manufacturability and quoting system, Lockheed Martin can quickly transition from 3D-printed prototypes to injection-molded parts, reducing the time to market. Lockheed Martin uses Titanium to produce propellant tanks, which meet the highest performance requirements in satellite deployment. The company has successfully created Titanium propellant tanks that are up to 25 percent stronger than the nominal pressure and have burst pressures of over twice the little force.

Boeing Commercial Airplanes

Boeing commercial aircraft are made of millions of individual parts. Some of these parts are assembled at several different Boeing production sites. In the US, Boeing produces these parts at three other facilities: Everett, Renton, and Charleston. These facilities are situated across the country. Combined, they cover over 20 square miles.

Production rates have increased dramatically in recent years. In 2009, Boeing produced 31.5 aircraft per month, or one airplane every two days. This production rate is equivalent to around 1.5 planes per day, increasing from just over one aircraft a month in 2005. By 2014, the rate is expected to reach 42 airplanes a month. This rate is projected to rise to 57 per month by 2019.

Lockheed Martin Composites

The growing aerospace component manufacturing industry is one area where Lockheed Martin Composites plays an important role. These materials are used to make the structural components that make up the F-22 aircraft. These materials are highly sought after and difficult to source, making it essential for Lockheed Martin to secure long-term agreements with suppliers.

The company has a shallow loss rate and has a variety of projects involving composite tooling. In addition, Griffon has built launch vehicles, corrugated noise isolation panels, and composite cryogenic pressure tanks.

Advanced polymers

Aerospace and defense sectors are expanding globally, driving market growth over the next few years. A recent report by Global Market Insights claims that the use of advanced polymers will soon increase in the manufacturing of aerospace components. It will, in turn, increase the use of composite materials in aircraft. The report also notes that the COVID-19 crisis dampened the travel industry, but the demand for air travel has rebounded, and air traffic is expected to increase by 78% by 2022.

To help develop such technologies, universities and industry collaborations have been vital. 

Composite materials

Composite materials are used in a wide variety of aerospace applications. These materials can be lightweight, rigid, and strong. They are used in everything from passenger aircraft to fighter aircraft and the Space Shuttle. Aircraft are made up of many different parts, and composite materials can reduce the weight of each part and improve the overall flight quality.

Traditionally, carbon-fiber composites have been associated with space applications. These materials exhibit excellent thermal stability and high stiffness. As such, they are used in primary structure components, antennae reflectors, and manipulator’s arms. In recent years, composites have also been used in many other aerospace applications to replace metal. In addition to improving the stiffness and thermal conductivity of aerospace components, they have also lowered the weight of aerospace components.

Nanomaterials

While the technology is still evolving, the benefits of nanomaterials are already being felt in the aerospace industry. Nanomaterials have the potential to significantly improve many aspects of aerospace component manufacturing, including weight, strength, and durability. They are also promising in improving the quality of sensors on spacecraft. Read on to learn how these materials are making a difference.

Nanomaterials are minimal materials with unique chemical, physical, and biological properties. They may be used in aerospace component manufacturing for many applications, including flexible aircraft structures, innovative energy generation systems, and sensors for virtually every aspect of air travel. However, nanomaterials pose several challenges for aerospace workers and engineers.